Product Introduction:
Centrifugal spray drying is widely used in liquid forming process and drying industry. It is suitable for generating powder and granular solid products from solution, lotion, suspension and paste liquid raw materials. Therefore, centrifugal spray drying is a very ideal process when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet accurate standards.
working principle:
The air is filtered and heated before entering the top air distributor of the dryer, and the hot air is evenly distributed in a spiral shape into the drying chamber. The feed liquid passes through the high-speed centrifugal atomizer at the top of the tower body, and (rotating) spray into extremely fine droplets, which flow in parallel with hot air and can be dried into finished products in a very short time. The finished product is continuously output from the bottom of the drying tower and the cyclone separator, and the exhaust gas is discharged by the fan.
Drying Example:
Food: amino acids, vitamins, egg powder, bone meal, condiments, protein, milk powder, pig blood powder, soy sauce powder, coffee, tea powder, glucose, potassium sorbate, pectin, essence and spices, vegetable juice, yeast, starch, etc.
Ceramics: Aluminum oxide, zirconium oxide, magnesium oxide, titanium oxide, magnesium titanate, clay, porcelain clay, various ferrites and metal oxides, etc.
Chemical products: polyaluminum chloride, dispersed dyes, reactive dyes, organic catalysts, white carbon black, laundry detergent, zinc sulfate, silicon dioxide, sodium metasilicate, potassium fluoride, calcium carbonate, potassium phosphate, inorganic catalysts, various waste liquids, etc.
Function description:
1. Adopting cone shock assisted cutting technology to better ensure smooth material cutting.
2. All pipelines adopt quick opening design, which is convenient for cleaning, loading and unloading.
3. We have introduced the inlet vortex shell and hot air distributor technology from Neru Company, and designed a unique distance between the atomizer and the tower top to achieve good hot air distribution and drying effects, and completely solve the problem of material inversion.
4. Adopting PLC programmable technology, the process flow and parameters are pre-set, and the touch screen animation displays the process flow. Fuzzy technology is used to automatically track and control variable parameters to achieve optimal drying effect.
Equipment design requirements:
Inlet air temperature: 140 ¡æ -350 ¡æ Self controlled exhaust air temperature: 80¡«90¡æ
Heat source: Electric heating. Water evaporation rate: 3¡«5Kg/h
Processing capacity: 5-8Kg/h atmospheric pressure: 760mmHg
Environmental temperature: 20 ¡æ Relative humidity: 80%
Power supply: 380V, 3-phase, 50HZ
Equipment design scheme:
Primary selection type: XO-8005 centrifugal spray dryer
Heating system: electric heating
Dust removal system: cyclone separation dust removal
Air filtration system: primary and medium efficiency air filters
Feeding system: Peristaltic pump infinitely adjustable feeding
Control system: Variable frequency regulation of atomizer speed, digital instrument display of temperature, pressure, pressure difference, touch screen display of workflow, PLC fuzzy technology control of variable parameters, etc
Equipment Technical Parameters Table:
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Processing capacity |
5Kg/h£¨max£© |
Tower diameter/tower height |
1.0M/2.15M |
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Operating temperature |
Temperature 180 ¡æ Output temperature 90 ¡æ |
Nebulizer Disk diameter 50mm |
Pneumatic Speed 25000r. p.m |
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Installed power |
Transmission: 0.75KW |
Compressed air Consumption |
0.2m3/Min£¨0.6MPa£©
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Electric heating: 10KW |
Water consumption |
0.1m3/h |
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Drying system form |
Open loop system |
Feeding method |
Automatic peristaltic pump for stable feeding |
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Hot air contact method |
Parallel streaming method |
Heat source method |
Electric heating |
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Product capture method |
Whirlwind |
Atomization method |
Centrifugal atomization |
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Control method |
Any setting, automatic control of inlet air temperature, digital temperature display, variable frequency adjustment of atomization speed, etc |
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Overall dimensions |
1.8¡Á1.4¡Á2.15 |
Weight |
Approximately 1.0T |
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Environmental conditions |
Total pressure 760mmHg, temperature 200C, relative humidity 80% |
Power supply |
3-phase, 380V, 50HZ |
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Position Number |
Name |
Model |
Quantity |
Material |
Remarks |
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Feeding |
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1 |
Peristaltic pump |
BT-100 |
1tower |
Sanitary grade |
0.3Kw |
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2 |
Feed pipeline, valve |
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1tower |
SUS304 |
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Medium circulation system |
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1 |
Induced draft fan |
9-19 |
1tower |
SUS304 |
0.75KW |
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2 |
Regulating butterfly valve |
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1tower |
SUS304 |
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3 |
Hot air insulation pipeline |
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1cover |
SUS304 |
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4 |
Exhaust duct |
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1cover |
SUS304 |
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5 |
Pipeline connectors |
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1cover |
SUS304 |
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Air Heating and Purification System
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1 |
air filter |
|
1cover |
SUS304 |
Initial and Intermediate Efficiency |
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2 |
|
15KW |
1cover |
SUS304 |
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3 |
reducing |
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1cover |
SUS304 |
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4 |
Hot air duct |
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1cover |
SUS304 |
Heat preservation |
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1 |
Spray drying room |
D1000H2150 |
1cover |
Internal and external SUS304 |
The host is equipped with an explosion vent |
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2 |
Hot air distributor |
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1cover |
SUS304 |
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3 |
Hot air snail shell |
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1cover |
SUS304 |
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4 |
atomizer |
Atomization disc diameter 50mm |
1cover |
SUS304 |
Aerodynamic |
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5 |
Lighting device |
100W |
1cover |
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6 |
Observe the manhole |
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1cover |
SUS304 |
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7 |
heat preservation |
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Glass wool |
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8 |
Pneumatic Hammer |
SK40 |
2cover |
AL |
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Dust removal system
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1 |
cyclone separator |
XF170 |
1 tower |
SUS304 |
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2 |
Discharge valve |
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1 tower |
SUS304 |
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3 |
Charging basket |
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1 tower |
SUS304 |
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4 |
Duct |
Quick opening |
1 cover |
SUS304 |
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Control system
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1 |
Operation cabinet |
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1 cover |
SUS304 |
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2 |
PLC programming |
LG |
1 cover |
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3 |
Touch screen |
EV |
1 cover |
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4 |
Contactor components |
Chint |
1 cover |
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